Hi Steve,
Great that you could print it out. It should fit (with a complemt with tape for the Star Adventurer). What I can see from the photos maybe the printer isn't so exact, maybe need a calibration. I must do the drawings to the actaul dimension, every printer will do it from perfect to far from perfect. There is always something to clean up or adjust after the printing.
The lock screw, drill the hole where the thread is to 2.4 mm, then thread it. Where the screw go through, drill to 3.2 mm.
The focus knob. You maybe have to opening the hole. I usually use a knive or something similar and rotate in the hole to take away material. Be careful to not hurt yourselfe.
It will center better after you clean up the debris after the 3D-printing process. In my case it fitted almost direct. I spent a lot of time to get the 3D-printer to print well. Still it could be better.
If you can calibrate the 3D-printer it will make it easier and you only have to do small adjustments afterwards.
It looks like it's printed with ABS filament, it's much more difficult to get good. PLA filament is much easier and make much better surface quality. But had other problems, sunlight isn't good. Nowadays I only use PLA filament, no sunshine in the night :-)
Maybe you can find something here:
http://www.astrofriend.eu/3d-printin...ter-setup.html
For EQ6 and HEQ5 it clamp around the telescope perfect I will say. But the Star Adventure for some reason the diameter is less than the focus knob. If I do the clamp with less diameter it will not pass over the focus knob at all.
Thank you for testing it out and the photos. A couple of friends (and I) has also tested it and it fit after some small adjustment, not as much as you did.
ps.
Do you use the Metric standard or the Inch in your country ?
Lars